Wet Mix Plant Supplier in Gujarat

Wet Mix Plant Supplier in Gujarat

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Wet Mix Plant Supplier in Gujarat

Wet Mix Plant Supplier in Gujarat - MLD Industries

Wet Mix Plant Supplier in Gujarat

Introduction 

MLD Industries is a dependable Wet Mix Plant (WMM) Supplier in Gujarat, offering MoRTH-compliant wet mix macadam solutions for highways, rural roads, and industrial campuses. Since 2004, our team has supported sizing, commissioning, training, and spare parts to keep projects on schedule. Explore specifications and configurations on our official website, MLD Industries.

Types of Wet Mix Plants

  • Stationary WMM Plant — fixed installation with larger bins and sturdy pugmill foundation; ideal for long-duration highway packages.
  • Mobile/Skid WMM Plant — quick to erect and relocate; suited for district roads and scattered EPC sites.
  • Inline Bins WMM — 3–4 cold aggregate bins with adjustable gates for accurate proportioning.
  • With Cement/Filler Addition — optional cement/fly-ash dozing for wet mix macadam treated layers when specifications demand.
  • High-Capacity WMM — 100–300 TPH configurations with advanced PLC automation and loadout options.

Key Features and Specifications of WMM Plant

  • Capacities typically 100, 160, 200, 250 & 300 TPH for sub-base/base layers as per MoRTH.
  • High-torque twin-shaft pugmill ensures homogeneous mixing with controlled moisture content (OMC).
  • Graded aggregate feeding via synchronized conveyors; variable-speed water pump with flowmeter.
  • Optional cement/fly-ash screw feeder with weigh control for stabilized bases.
  • Robust chassis, easy-clean paddles/liners, and guarded drive parts for safety and uptime.
  • PLC touchscreen interface—recipe storage, auto calibration, alarms, batch reports.
  • Loadout via hydraulically operated hopper or direct to tipper trucks for continuous paving.

Working Principle & Process Flow — Wet Mix Macadam

Calibrated cold bins proportion graded aggregates which move on collecting and slinger conveyors to the twin-shaft pugmill. Water is dosed through a variable-speed pump and flowmeter to reach the optimum moisture content. Paddles create intense mixing for uniform coating. If required, a cement/fly-ash feeder adds binder in controlled quantity. The ready wet mix is discharged into the loadout hopper or directly into trucks, ensuring consistent density and compaction at site. For data sheets and layout drawings, visit MLD Industries.

Applications of Wet Mix Plant

  • National/State highways — WMM base and sub-base layers with tight gradation and moisture control for target density and smoothness.
  • Rural connectivity & PMGSY works — mobile/skid WMM supports fast relocation and reliable outputs between dispersed stretches.
  • Industrial estates & logistics parks — durable pavements for heavy axle loads with stabilized base options.
  • Airport service roads & aprons — consistent wet mix quality improves compaction, reduces segregation and rework.

Benefits of Using a WMM Plant

  • MoRTH-compliant gradation and OMC control deliver repeatable field density and long pavement life.
  • High productivity with low operating cost—optimized mixing, minimal wastage, and quick truck turnaround.
  • PLC-managed recipes and calibrations ensure quality assurance with downloadable production logs.
  • Modular design allows capacity scaling, cement/filler addition, and simplified maintenance.

Top Manufacturers and Suppliers in Gujarat

Gujarat hosts reliable WMM plant suppliers offering stationary and mobile setups with robust pugmills, precise water dosing, and PLC automation. Buyers generally receive commissioning support, operator training, and ready spares—helping EPC and municipal contractors meet density targets, reduce rework, and maintain timelines.

Maintenance and Safety Tips

  • Check bin gates, belt tracking, and load cells daily; remove oversized or wet lumps before feeding.
  • Inspect pugmill paddles/liners for wear; maintain correct paddle angle for proper mixing.
  • Verify water flowmeter and pump calibration to maintain OMC within tolerance.
  • Use PPE and follow lockout–tagout during cleaning; shield all rotating parts and pinch points.
  • Keep critical spares—paddles, liners, sensors, belts—on hand to prevent downtime.

FAQs – Wet Mix Plant Supplier in Gujarat

1. Which WMM capacity should I choose? +
For municipal/urban jobs, 100–160 TPH is common. Highway packages often opt for 200–300 TPH depending on daily targets, haul distance, and truck cycle time.
2. How do I maintain moisture control (OMC)? +
Calibrate the water flowmeter and pump, monitor aggregate moisture, and adjust setpoints as weather changes. Conduct frequent field density tests to validate results.
3. Can I add cement or fly ash in the WMM? +
Yes. With an optional screw feeder and weigh control, you can produce stabilized bases. Confirm dosages with project specs and perform trial mixes before production.
4. What documents come with the plant? +
Standard documentation includes GA drawings, wiring diagrams, calibration certificates, SOPs, and preventive maintenance schedules for audits and QA records.
5. How fast can I relocate a mobile WMM? +
Depending on model and site readiness, relocation and re-commissioning typically complete within a short window—plan crane, utilities, and approach roads in advance to minimize lost hours.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com