Tractor Sprayer for Bitumen in India

Tractor Sprayer for Bitumen in India

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Tractor Sprayer for Bitumen in India

Tractor Sprayer for Bitumen in India
Tractor Sprayer for Bitumen in India - MLD Industries

Tractor Sprayer for Bitumen in India

Introduction 

MLD Industries supplies rugged tractor-mounted bitumen sprayers engineered for efficient tack coat and prime coat applications on roads and highways across India. Designed for quick mobilization and low operating cost, our attachments pair with common tractors to deliver uniform spray rates, reliable heating, and easy field maintenance. Explore options, capacities, and guidance on MLD Industries.

Types of Tractor Bitumen Sprayers

  • Skid-mounted tractor sprayer — compact tank with burner and gear pump; connects via PTO for small and medium road works.
  • Trolley trailer sprayer — towable chassis with larger tank and hose reel for extended stretches and village roads.
  • Emulsion sprayer variant — optimized for bitumen emulsion with accurate dosing and low-temperature handling.
  • Hand-spray lance kit — flexible hose and lance for edges, patch repairs, and narrow access areas.
  • Automatic spray bar package — adjustable width bar with calibrated nozzles and quick shut-off valves for uniform coverage.

Key Features and Specifications

  • Tank capacities typically 600–3000 litres with insulation to retain temperature and reduce fuel use.
  • Efficient burners with temperature controller; level and temperature indicators for safe operation.
  • Positive displacement gear pump driven by tractor PTO; inline filters and by-pass for smooth flow.
  • Calibrated spray bar nozzles and shut-off valves ensuring consistent application rate across width.
  • Hose reel and hand lance with heat-traced line for edges, joints, and patchwork.

Working Principle and Operation

The sprayer heats bitumen or emulsion to the recommended temperature, circulates it through a gear pump, and distributes it via a spray bar or lance. The tractor PTO provides drive power, while controls regulate temperature and flow. Uniform nozzle spacing, pressure, and travel speed help achieve target application rates for tack or prime coats. Visit MLD Industries for selection support and operating checklists.

Applications

  • Tack coat and prime coat on rural roads, village streets, and approach roads before asphalt layers.
  • Edge sealing, joints, and patch repair on maintenance contracts under tight time windows.
  • Small projects and scattered sites where a full truck-mounted sprayer is not economical.
  • Municipal overlays, shoulder strengthening, and pothole rehabilitation tasks.

Benefits of Tractor-Mounted Bitumen Sprayers

  • Low ownership cost by using existing tractor assets; fast relocation between short work fronts.
  • Accurate, uniform spray rates with calibrated bar and pressure control reduce material wastage.
  • Compact footprint improves access on narrow village roads and congested urban stretches.
  • Simple maintenance with widely available spares, filters, and burner components.

Maintenance and Safety Tips

  • Pre-heat gradually and monitor temperature; avoid overheating to prevent bitumen degradation.
  • Clean strainers and nozzles daily; check for uniform spray fan and replace clogged tips.
  • Verify PTO guards, hose integrity, and burner shut-off before every shift.
  • Follow PPE, fire safety, and no-smoking protocols; keep extinguishers accessible.
  • Record application rates, temperatures, and fuel usage for quality and cost control.

FAQs — Tractor Sprayer for Bitumen in India

1. Which tractor HP is suitable? +
Most 35–55 HP tractors handle typical PTO and towing requirements. Final selection depends on tank size, terrain, and gradients.
2. Can one unit spray both VG bitumen and emulsion? +
Yes, with appropriate heating control, pump seals, and cleaning procedures. A dedicated emulsion kit helps at lower temperatures.
3. How is the application rate controlled? +
By matching nozzle size, pressure, travel speed, and bar width. Calibration charts guide operators to maintain consistent coverage.
4. What routine maintenance is required? +
Daily checks of burner, pump, filters, and nozzles; periodic inspection of hoses, insulation, and PTO couplings with documented service intervals.
5. Do you provide training and commissioning support? +
Installation assistance, operator briefing, and on-site calibration support are available to help achieve target spray rates and safe operation.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
Phone: +91 85111-01717 +91 99135-44455
WhatsApp: Chat on WhatsApp
Email: mldind11@gmail.com
Website: www.mldindustries.com
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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