Asphalt Drum Mix Plant Manufacturer in India

Asphalt Drum Mix Plant Manufacturer in India

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Asphalt Drum Mix Plant Manufacturer in India

Asphalt Drum Mix Plant Manufacturer in India
Asphalt Drum Mix Plant Manufacturer in India - MLD Industries

Asphalt Drum Mix Plant Manufacturer in India

Introduction 

MLD Industries is a trusted Asphalt Drum Mix Plant manufacturer in India, supplying fuel-efficient, durable plants for highways, airports, and urban overlays. Since 2004, our team supports layout planning, commissioning, operator training, and genuine spares. Explore specifications and configuration guidance on our official website, MLD Industries.

Types of Asphalt Drum Mix Plants

  • Parallel-Flow Drum Mix — simple, proven design with continuous mixing; ideal for national & state highways where high output and low cost/ton are key.
  • Counter-Flow Drum Mix — improved thermal efficiency and lower emissions; superior aggregate drying and bitumen coating for tougher specs.
  • Mobile Drum Mix — wheel/skid-mounted for fast relocation; suited to district roads, patch works, and EPC packages with scattered sites.
  • Stationary Drum Mix — fixed foundations with larger silos and additive dosing; built for long-duration corridor projects and 24×7 duty cycles.
  • Mini Drum Mix — compact 20–40 TPH machines for municipal overlays and maintenance contracts with tight spaces and budgets.

Key Features & Specifications

  • Capacities from 40–160 TPH with MoRTH/IRC compliant mixing and temperature control.
  • Cold aggregate bins with variable-speed feeders; synchronized conveyor and belt scale options.
  • Fully insulated drying drum, high-efficiency burner (diesel/LDO/FO/LPG) and optimized flight design for rapid heat transfer.
  • Baghouse/Multicyclone dust collection for cleaner stack emissions and reclaimed fines recycling.
  • Bitumen tanks with automatic temperature control, pipelines with jacketing, and accurate flowmeters.
  • Mineral filler silo & screw feeder for limestone/filler dosing; optional RAP and liquid additive systems.
  • PLC touch control with recipe management, auto calibration, trending, and alarm diagnostics.
  • Robust chassis, safety guards, emergency stops, and lighting for safe night operations.

Working Principle & Process Flow — Drum Mix

In a drum mix plant, cold aggregates are proportioned from bins and fed to the rotating dryer drum. Inside the drum, burners heat and dry the aggregates, while further along the shell, bitumen and mineral filler are injected to coat the hot aggregates uniformly. Dust is captured by a baghouse/multicyclone. A PLC monitors feeder speeds, burner modulation, and discharge temperature to maintain repeatable recipes. The hot mix is conveyed to storage silos or directly loaded into trucks for paving. For datasheets and layout suggestions, visit MLD Industries.

Applications of Asphalt Drum Mix Plant

  • Highways & expressways requiring continuous asphalt supply with stable gradation and temperature for superior compaction and long pavement life.
  • Airport taxiways/runways where uniform coating and tight temperature bands support safe braking performance and durability.
  • Urban overlays & municipal roads, delivering low emissions with efficient dust capture and rapid shift-wise production.
  • Industrial & logistics parks, SEZs and internal roads where predictable output reduces paving delays and contractor overheads.

Benefits of Choosing MLD Drum Mix Plants

  • Lower cost/ton via efficient drying, optimized flights, and burner control; faster payback on multi-site programs.
  • Consistent quality using calibrated feeders, PLC recipes, and precise temperature control to minimize segregation and moisture issues.
  • High uptime from heavy-duty chassis, standard spares, and quick-change wear parts for peak season reliability.
  • Scalability & compliance with RAP, additives, and emissions control options to meet evolving MoRTH/IRC requirements.

Top Components Supplied

MLD provides complete drum mix systems and retrofits: cold bins, dryer drum with burner, baghouse/multicyclone, mineral filler system, bitumen tanks with heating & pumping, control cabin with PLC panel, hot mix storage silo, drag slat conveyor, and essential interconnecting structures.

Maintenance & Safety Tips

  • Check burner nozzles, air–fuel ratio, and flame stability before each shift; record stack temperature.
  • Inspect drum flights, trunnion rollers, and drive alignment; listen for abnormal vibrations.
  • Clean baghouse socks and hoppers; verify differential pressure and hopper discharge valves.
  • Test feeder calibration and belt scale accuracy; validate mix temperature at truck bed.
  • Train operators on LOTO, hot bitumen handling, and emergency shutdown procedures.

FAQs – Asphalt Drum Mix Plant Manufacturer in India

1. What capacity should I choose for city works vs. highways? +
City overlays often suit 40–90 TPH for compact footprints and quick mobilization. Highway corridors benefit from 120–160 TPH for sustained output and fewer stoppages.
2. Parallel-flow vs. counter-flow — which is better? +
Parallel-flow is simpler and economical; counter-flow typically offers better thermal efficiency and lower emissions. Selection depends on spec stringency, fuel choice, and budget.
3. Which fuel options are available for the burner? +
Diesel, LDO, FO and LPG/PNG (model-dependent). We size the burner to your capacity and local fuel availability for optimal operating cost.
4. Do you support RAP and additives? +
Yes. Optional RAP collar/feeder and liquid/solid additive dosing can be provided, subject to mix design and environmental norms.
5. What after-sales services do you provide? +
Site layout assistance, installation & commissioning, operator training, periodic audits, genuine spares, and responsive service visits across India.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
Phone: +91 85111-01717 +91 99135-44455
WhatsApp: Chat on WhatsApp
Email: mldind11@gmail.com
Website: www.mldindustries.com
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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