Pollution Control Hot Mix Plant

Pollution Control Hot Mix Plant

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Pollution Control Hot Mix Plant

Pollution Control Hot Mix Plant - MLD Industries Ahmedabad

Pollution Control Hot Mix Plant

Introduction 

MLD Industries is a specialized manufacturer of Pollution Control Hot Mix Plants in Ahmedabad. Our plants are specifically engineered to minimize environmental impact while maintaining high-speed asphalt production. With integrated dust collection and gas filtration systems, we ensure that road construction projects remain compliant with the latest pollution control board norms. For more details on our range, visit our website MLD Industries.

Pollution Control Mechanisms

  • Primary Dust Unit: High-efficiency cyclones that separate heavy aggregate particles from exhaust gases for reuse in the mix.
  • Secondary Wet Scrubber: A powerful water-spray system that traps fine dust and neutralizes chemical fumes before they reach the stack.
  • Baghouse Filtration: Advanced fabric filters for sub-micron particle removal, essential for projects near urban or eco-sensitive areas.
  • Fume Suction System: Strategically placed hoods over the mixer and discharge points to capture smoke and volatile organic compounds.
  • Emission Monitoring: Built-in sampling points to track and record air quality data as per state pollution board requirements.

Key Features & Technical Aspects

  • Capacities from 40 TPH to 160 TPH, all customizable with multi-stage pollution control equipment.
  • Heavy-duty MS construction with thermal insulation to improve fuel efficiency and reduce carbon footprint.
  • PLC-based automation that regulates the burner's air-to-fuel ratio to ensure complete combustion and zero black smoke.
  • Compact and modular design for quick installation and easy relocation across different construction sites.
  • Low maintenance requirements with standardized components for minimal downtime and long service life.

Working Principle — Eco-Friendly Asphalt Mixing

The pollution control hot mix plant operates by passing the dryer exhaust through a multi-cyclone primary collector. While heavy particles are returned to the mixing cycle, the remaining air enters a secondary scrubber or baghouse. Here, fine soot and harmful gases are eliminated. The entire process is monitored by high-precision sensors that adjust burner intensity to prevent fuel wastage. This ensures that the asphalt produced is high-quality, while the air released is clean. Detailed diagrams and technical sheets are available at MLD Industries.

Applications of Pollution Control Hot Mix Plant

  • City & Urban Road Development: Ideal for paving in high-density residential areas where smoke and dust emissions must be kept at absolute zero to avoid public health risks and municipal violations.
  • Forest & Eco-Sensitive Zones: Used in hilly terrains or national park road projects where strict environmental clearances are required to prevent damage to local flora and fauna.
  • Airport Runway Maintenance: Ensures high-volume production with precise temperature control and clean exhaust, meeting the stringent night-shift operational standards of aviation authorities.
  • Large EPC Highway Projects: Supports continuous operation for 24/7 highway paving, ensuring the contractor meets MoRTH (Ministry of Road Transport and Highways) emission guidelines.

Benefits of Our Pollution Control Plants

  • Strict Norm Compliance: Helps contractors easily obtain 'Consent to Operate' (CTO) from State Pollution Control Boards by maintaining particulate levels within legal limits.
  • Cost-Effective Operation: Re-injecting captured dust back into the asphalt mix reduces raw material costs, while the efficient burner design lowers fuel expenses significantly.
  • Improved Public Relations: Zero-smoke operation prevents community complaints and negative media coverage, ensuring smooth project progress in urban settings.
  • Machine Longevity: Advanced filtration prevents abrasive dust from settling on mechanical parts, reducing wear and tear and extending the life of the plant's bearings and motors.

Leading Supplier in India

Based in Ahmedabad, MLD Industries has established itself as a trusted name for road construction machinery. We supply pollution-controlled hot mix plants to government contractors and private builders across India. Our service includes site planning, commissioning, and on-site operator training to ensure the highest standards of safety and environmental protection.

Maintenance and Safety Tips

  • Clean the wet scrubber nozzles every morning to ensure the water spray is effective against fine dust.
  • Check the primary cyclone for any material build-up that could cause back-pressure on the dryer burner.
  • Inspect baghouse filters for any tears or moisture clogging to prevent exhaust blockage.
  • Regularly calibrate the PLC sensors to ensure accurate temperature and emission data.
  • Always wear proper PPE and maintain a safe distance from the high-temperature exhaust stack during operation.

FAQs – Pollution Control Hot Mix Plant

1. Does a pollution control plant produce the same quality of asphalt? +
Yes, the quality is identical. The pollution control system only cleans the exhaust air and does not interfere with the mixing or heating of the asphalt.
2. Can a wet scrubber system be added to my existing old plant? +
Yes, MLD Industries offers retrofitting services where we can install modern pollution control units on your current drum mix or batch mix plants.
3. What is the standard height of the exhaust stack for these plants? +
The stack height usually ranges from 15 to 30 meters, depending on the local state pollution board's specific requirements and the plant's capacity.
4. How much water is required for the wet scrubber? +
Our system is designed for recirculation. Water is pumped from a settling pond to the scrubber and returned, meaning very little fresh water is consumed daily.
5. Is training provided for operating the pollution control software? +
Yes, our engineers provide complete on-site training for your operators to manage the PLC controls, monitor emission levels, and perform routine maintenance.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com