Asphalt Bitumen Sprayer Truck Mounted in Gujarat

Asphalt Bitumen Sprayer Truck Mounted in Gujarat

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Asphalt Bitumen Sprayer Truck Mounted in Gujarat

Asphalt Bitumen Sprayer Truck Mounted in Gujarat - MLD Industries

Asphalt Bitumen Sprayer Truck Mounted Gujarat

Introduction — Truck Mounted Bitumen Sprayer

MLD Industries supplies rugged truck mounted asphalt bitumen sprayers in Gujarat for tack coat, prime coat, and surface dressing. Built for Indian jobsite conditions, our sprayers integrate insulated tanks, precise spray bars, high-efficiency burners, and PLC-enabled controls to achieve uniform binder distribution with minimal wastage. Explore complete specifications and integration support on MLD Industries.

Types of Bitumen / Emulsion Sprayers

  • Truck Mounted Bitumen Sprayer — 4,000–12,000 L capacities with on-board burner, pump, and full-width spray bar for highways and expressways.
  • Trolley / Trailer Mounted Sprayer — compact, towable units for municipal works and patch repairs where access is constrained.
  • Skid Mounted Sprayer — plant-yard operations and stationary sites; integrates with existing hot mix logistics.
  • Emulsion Sprayer — designed for cationic/anionics; corrosion-resistant wetted parts and fast flushing system.
  • Hand-Spray Lance Kit — side application, edges, and spot-treatments with heat-traced hose and quick shut-off valve.

Key Features & Specifications

  • Insulated bitumen tank with fast-response diesel burner and auto-ignition; stable temperature for consistent viscosity.
  • Positive displacement bitumen pump with variable flow, pressure gauge, and circulation for rapid heat-up.
  • Full-width spray bar 2.4–4.2 m (extendable) with pneumatic on/off sections and quick-clean nozzles for uniform fan pattern.
  • In-cab control console for pump, burner, and bar sections; optional flowmeter, tach, and digital temperature readout.
  • Flush & cleaning loop with diesel; inline filters/strainers protect pump and nozzles from fines.
  • Thermostat and over-temperature interlocks; safety guards, work lights, and lockable fuel compartments.
  • Compatible with VG-10/VG-30 bitumen, cutbacks, and bitumen emulsions (as configured).

Working Principle — Uniform Binder Distribution

The sprayer heats and circulates bitumen/emulsion to a set viscosity, then the pump feeds a calibrated spray bar. Pneumatic valves open pre-selected sections to match lane width, ensuring target spray rate (e.g., 0.25–1.5 kg/m²) across the mat. The PLC/controls synchronize vehicle speed and flow so the actual application rate matches design values for prime/tack coats and chip sealing. Post-operation, the flushing loop purges lines and nozzles for clean shutdown. For selection and rate charts, visit MLD Industries.

Applications

  • Tack Coat (BT) before asphalt overlays on NHAI/State highways and city corridors.
  • Prime Coat on granular base (WMM/GSB) to bind and seal prior to bituminous layers.
  • Surface Dressing / Chip Seal with uniform binder film for rural and low-volume roads.
  • Fog Seal & Edge Sealing to reduce raveling and water ingress on aged pavements.
  • Patch & Utility Cut Works using hand-spray lance around joints and confined areas.

Benefits for Contractors & Agencies

  • Uniform Spray Rate and coverage reduce stripping, improve bond, and extend pavement life.
  • Fuel-efficient heating and circulation cut operating costs and start-up time.
  • Calibrated output via section control and speed-flow coordination minimizes over/under application.
  • Uptime & Safety with robust components, interlocks, and easy-clean filtration.
  • Scalable capacities and options to match highways, municipal, and industrial projects.

Top Manufacturers & Suppliers in India

India hosts dependable suppliers of truck-mounted bitumen sprayers offering highway-grade components, burner systems, and nationwide service. Evaluate tank insulation, spray bar design, pump reliability, and after-sales support. MLD Industries assists with selection, commissioning, and training to align capacity and controls with MoRTH/IRC practices.

Maintenance & Safety Tips

  • Clean/inspect nozzles & filters daily; replace worn tips to maintain fan pattern and application rate.
  • Verify temperature set-points and viscosity before spraying; pre-heat circulation loop.
  • Check burner flame, hoses, and guards; keep fire extinguishers accessible.
  • Use PPE and lockout steps during cleaning; flush with diesel as instructed.
  • Record calibration and section widths; log batch rates for QA traceability.

FAQs – Asphalt Bitumen Sprayer Truck Mounted

1. Which capacities are ideal for highways in Gujarat? +
6,000–10,000 L truck-mounted sprayers suit expressways and high-output corridors; 4,000–6,000 L works well for city overlays and district roads.
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2. Can one machine handle both bitumen and emulsion? +
Yes, with appropriate seals, filters, and flush procedures. Specify media compatibility during ordering to select correct wetted parts and cleaning loop.
3. How is the spray rate controlled? +
By matching pump flow to vehicle speed and opening the correct spray-bar sections/nozzles. Calibration tables help maintain target kg/m² across widths.
4. What are common safety interlocks? +
Over-temperature cut-off, burner/flame failure lockout, guarded hot zones, emergency stop, and pressure relief protect operators and equipment.
5. Do you provide commissioning and training? +
MLD Industries supports installation, operator training, spray-rate calibration, and preventive maintenance planning across Gujarat and India.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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