Tractor Mounted Bitumen Sprayer Supplier in Gujarat

Tractor Mounted Bitumen Sprayer Supplier in Gujarat

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Tractor Mounted Bitumen Sprayer Supplier in Gujarat

Tractor Mounted Bitumen Sprayer Supplier in Gujarat
Tractor Mounted Bitumen Sprayer Supplier in Gujarat - MLD Industries

Tractor Mounted Bitumen Sprayer Supplier in Gujarat

Introduction 

MLD Industries supplies reliable tractor mounted bitumen sprayers in Gujarat for tack coat, prime coat, and surface dressing works. Our sprayers are engineered for uniform spray rate (L/m²), quick heating, safe circulation, and easy calibration—ideal for contractors handling highways, rural roads, and urban overlays. Explore technical guidance and configurations on MLD Industries.

Types & Capacity Options

  • Standard Tractor-Mounted Sprayer — Compact frame with insulated tank, diesel burner, bitumen pump, and adjustable spray bar.
  • Pressure-Feed Sprayer — Pneumatic-assisted nozzles for consistent fan pattern and edge control on narrow lanes.
  • Emulsion-Compatible Sprayer — Lined tank and pump selections suitable for cationic/anionics and rapid/slow set grades.
  • Hand-Lance Variant — Flexible hose and lance for shoulders, patches, and hard-to-reach spots without overspray.
  • Capacity Range — Typical 2,500–6,000 L with options for wider spray bars, quick-couplings, and flow meters.

Key Features & Specifications

  • Insulated bitumen tank with high-efficiency diesel burner and digital temperature controller.
  • Positive displacement bitumen pump, two/three-way valves, and recirculation for quick homogenization.
  • Adjustable spray bar with multiple nozzles, shut-off valves, and height control for uniform coverage.
  • Inline strainer, pressure gauge, and calibrated flow to achieve standard tack rates (e.g., 0.2–0.45 L/m²).
  • Tractor PTO or auxiliary engine drive; road-legal lighting and safety decals for site compliance.

Working Principle & Operation

The sprayer heats binders (bitumen/emulsion) to target temperature, circulates through a PD pump, and feeds the spray bar at controlled pressure. Nozzle spacing and bar height produce uniform fan overlap. Operators set the desired coverage (L/m²), drive at steady speed, and monitor pressure/temperature to ensure even film thickness. For method statements and calibration notes, visit MLD Industries.

Applications

  • Tack Coat: Pre-overlay bonding between existing surface and new asphalt layers in highways and city corridors.
  • Prime Coat: Granular base sealing and adhesion improvement prior to bituminous layers on rural/PMGSY roads.
  • Surface Dressing & Fog Seal: Chip seals, seal coats, and rejuvenation for preventive maintenance programs.
  • Shoulders & Patch Works: Hand-lance application around utilities, edges, and pothole repairs with minimal wastage.

Benefits for Contractors

  • Uniform Bond Strength: Consistent spray rate improves overlay adhesion and reduces slippage or delamination.
  • Faster Site Cycles: Quick heat-up, steady recirculation, and easy flushing reduce idle time between runs.
  • Lower Material Loss: Accurate nozzle control and bar shut-offs cut overspray and rework costs.
  • Compliance Ready: Temperature display, pressure control, and calibration support for audit-friendly records.

Maintenance & Safety Tips

  • Verify burner, thermocouple, and insulation before shifts; never overheat the binder.
  • Clean strainers and flush lines after use; store with valves shut and caps in place.
  • Inspect nozzles for clogging; maintain correct bar height and overlap for uniform film.
  • Follow PPE and hot-binder handling procedures; keep fire extinguisher accessible.
  • Record coverage, temperature, and pressure per lot for QA and billing reconciliation.

FAQs – Tractor Mounted Bitumen Sprayer Supplier in Gujarat

1. Which capacity suits small municipal works? +
Capacities of 2,500–3,000 L are common for city overlays and patch programs. For higher daily tonnage, 4,000–6,000 L reduces refills.
2. Can the sprayer handle both bitumen and emulsion? +
Yes—choose emulsion-compatible pump and seals. Heating and recirculation settings differ; follow OEM guidance for each binder type.
3. How is spray rate controlled? +
By coordinating pump flow, pressure, nozzle count, and travel speed. Calibrate with a measured patch to match target L/m² before production.
4. What power options are available? +
Tractor PTO is standard; auxiliary diesel engine drives are available where PTO matching or duty cycle demands differ.
5. Do you provide commissioning and operator training? +
Yes, assistance includes installation, calibration, basic maintenance routines, and safety briefings for hot binder handling and shutdowns.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
Phone: +91 85111-01717 +91 99135-44455
WhatsApp: Chat on WhatsApp
Email: mldind11@gmail.com
Website: www.mldindustries.com
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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