DM Series Hotmix Plant for National Highways

DM Series Hotmix Plant for National Highways

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DM Series Hotmix Plant for National Highways

DM Series Hotmix Plant for National Highways - MLD Industries

DM Series Hotmix Plant for National Highways

Introduction — High-Output Drum Mix (DM) Plants for NH Projects

MLD Industries supplies rugged DM Series Hotmix Plants engineered for continuous, high-tonnage asphalt production on National Highways, expressways, and greenfield corridors. Built for MoRTH/IRC compliance, our DM-45, DM-50/60, DM-60/90 and DM-90/120 configurations deliver uniform mix temperature, precise bitumen dosing, and documented quality for time-critical highway packages. Explore detailed specs on MLD Industries.

DM Series Configurations & Typical Capacities

  • DM-45 (40–60 TPH) — Ideal for feeder roads, bypasses, and maintenance overlays; compact footprint with fast mobilization.
  • DM-50/60 (60–90 TPH) — Balanced output for multi-lane NH works with frequent lane closures and night shifts.
  • DM-60/90 (90–120 TPH) — Highway-grade throughput, consistent temperature control, and stable gradation at scale.
  • DM-90/120 (120+ TPH) — Suited to expressways and high-productivity EPC schedules; supports silo loading and long dispatch windows.
  • Fuel & Control Options — Diesel/LDO or alternate burners, PLC/HMI with recipe library, alarms, and report exports.

Key Features & Specifications (Highway Focus)

  • Heavy-duty dryer with efficient flight design for uniform heating and lower specific fuel consumption.
  • Calibrated cold bins, synchronized feeders, and precise bitumen/filler metering to meet Job Mix Formula (JMF).
  • Baghouse filtration with dust return for cleaner operations and repeatable gradation control.
  • PLC/HMI with recipe management, trend curves, alarm history, and automated shift/end-of-day reporting.
  • Robust chassis, guarded drives, and quick-change liners for high uptime under continuous paving windows.

Working Principle & Process Flow — DM Drum Mix

Aggregates from calibrated cold bins are proportioned and fed to the rotating drum for drying and heating. Mineral filler and bitumen are metered into the mixing zone, where continuous coating produces uniform hot mix. Bag filters capture dust and maintain negative pressure, while the PLC supervises burner modulation, feeder synchronization, and discharge temperature. The finished asphalt is conveyed to insulated storage silos or directly to trucks, ensuring on-time delivery to highway pavers.

Applications — Optimized for National Highway Projects

  • Four-/six-lane NH widening and strengthening with strict time, density, and temperature targets.
  • Access-controlled expressways requiring continuous high-tonnage production and night-shift dispatch.
  • Bypasses & service roads where stable grading and uniform coating reduce rework and traffic disruption.
  • Overlay & maintenance contracts demanding reliable start-stop cycles and fast recipe changeovers.

Benefits of Choosing DM Series for NH Works

  • Throughput & Uptime: Continuous drum mixing with fuel-efficient drying achieves target tonnage per shift.
  • Consistent Quality: Calibrated dosing and temperature control meet MoRTH/IRC specs and JMF tolerances.
  • Lower Operating Cost: Optimized combustion, wear-resistant liners, and standardized spares reduce lifecycle cost.
  • Audit-Ready Records: PLC reports, trend logs, and batch summaries streamline consultant and client approvals.

Why MLD Industries for DM Series?

We combine robust fabrication with practical site support—layout planning, commissioning, operator training, and preventive maintenance. Our Ahmedabad base enables rapid parts and service across Gujarat and neighboring states, keeping your highway schedule on track with dependable, compliant hot mix output.

Maintenance & Safety Tips (Highway Deployment)

Proactive Care for Maximum Uptime

  • Verify feeder calibration and belt scale accuracy before each major pour; log readings per shift.
  • Inspect burner flame pattern, seals, and bearings; schedule lubrication and liner checks.
  • Maintain baghouse ΔP within limits; clean/replace filters to prevent back-pressure and emissions spikes.
  • Train crews on PPE, hot bitumen handling, and emergency stop/lockout–tagout procedures.
  • Stock critical spares (rollers, thermocouples, sensors) and document replacements for audits.

FAQs — DM Series Hotmix Plant for National Highways

Frequently Asked Questions

1. Which DM model suits a 1,500–2,000 T/day NH target? +
DM-60/90 or DM-90/120 are typical for such tonnage, depending on haul distance, shift hours, and grade changes. We size the plant after reviewing your JMF and logistics.
2. Are MoRTH/IRC documentation and calibration included? +
Yes. We provide calibration, SOPs, and PLC reports (recipes, trends, alarms) to support consultant and client audits on NH packages.
3. Can the DM plant feed storage silos for long dispatch windows? +
Supported. Silo integration stabilizes truck loading, reduces temperature loss, and smooths paver utilization during night operations.
4. What fuels are supported for the burner? +
Diesel/LDO are standard; alternate fuel options can be discussed based on local availability and emission norms.
5. Do you offer AMC and operator training? +
Yes. We offer commissioning support, operator training, periodic calibration, and AMC packages for assured compliance and uptime.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com