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Hot Mix Plant Manufacturer in Gujarat

Hot Mix Plant Manufacturer in Gujarat

Description:

A Hot Mix Plant is an industrial setup used for producing asphalt mixtures that are essential for road construction and repair. It combines various materials like aggregates, sand, bitumen, and filler in specified proportions at high temperatures to create hot mix asphalt (HMA).

Hot mix plants manufactured in Gujarat are known for their robust design, high efficiency, and compliance with national and international road construction norms. These plants cater to infrastructure projects of all scales — from city roads to expressways.

How It’s Made:

Hot Mix Plants are built using a modular assembly of mechanical, thermal, and electrical systems that ensure continuous and uniform asphalt production.

Manufacturing Process:

Steel Structure Fabrication:
The base frame, towers, and drum are fabricated using heavy-duty mild steel or structural-grade steel.
Aggregate Feeding Unit Assembly:
Multiple hoppers are mounted to feed various aggregate sizes. These are equipped with variable speed feeders.
Drying Drum Installation:
A rotating drum fitted with burners is used to heat and dry aggregates.
Burner and Blower Setup:
Oil, gas, or diesel-fueled burners are installed along with air blowers for combustion.
Bitumen Heating & Storage Tanks:
Insulated tanks and pipelines are assembled for heating and transferring bitumen.
Mixing Tower & Pug Mill:
The mixing chamber blends the hot aggregates with bitumen and filler material.
Control Panel Integration:
A PLC-based automated control panel is installed to manage plant operations, temperature control, and recipe settings.
Dust Collection System:
A bag house filter or cyclone dust collector is installed to control emissions.

Where It’s Used:

National and State Highway Construction
Urban Road Infrastructure Projects
Airport Runways and Taxiways
Rural and Village Road Development
Industrial Estate Roads
Bridge Approaches and Parking Lots
Tollways and Smart City Projects

Key Features:

Production Capacity: 40 to 160 TPH (Tons per Hour)
Aggregate Feeders: 3 to 5 bins with individual control
Burner Type: Auto-ignition diesel or LPG burner
Mixing Type: Batch type or continuous (drum mix)
Bitumen Tank Capacity: 10,000 to 30,000 liters
Dust Collector: Multi-stage cyclone or bag house
Control Panel: PLC-based with SCADA or touchscreen HMI
Mobility: Stationary or mobile skid-mounted variants
Automation Level: Semi or fully automatic

Importance in Road Construction Industry:

Ensures uniform and high-quality asphalt mix for durable roads
Reduces on-site material wastage and improves efficiency
Supports fast-paced infrastructure development
Complies with MORTH, NHAI, and global standards
Reduces dependence on manual mixing and increases consistency
Enables year-round asphalt production, even in remote locations

Advantages:

High Production Output:
Suitable for both small projects and large expressway work.
Energy Efficient Burners:
Optimized fuel usage reduces operating costs.
Customizable Plant Design:
Built to suit site layout, capacity, and fuel type preferences.
Pollution Control Ready:
Fitted with dust collection and noise reduction systems.
User-Friendly Operation:
PLC systems allow error-free operation with minimal training.
Durable Build Quality:
Withstands extreme temperatures, vibrations, and dust.
Fast Installation & Maintenance:
Modular design enables quick setup and easy servicing.

Why Choose a Hot Mix Plant Manufacturer in Gujarat?

Gujarat is a manufacturing hub for road construction machinery with decades of industry experience.
Manufacturers offer custom-engineered plants with global technology at competitive pricing.
Quick after-sales service and spare part availability across India.
Export-ready plants with certifications for African, Asian, and Gulf countries.
Proven track record of reliability in harsh working conditions.
Options for automation upgrades and pollution control systems as per government norms.

Approximate Price Range (India):

Plant Type	Capacity	Price Range (INR)
Mini Hot Mix Plant	40–60 TPH	₹25 – ₹40 Lakhs
Standard Drum Mix Plant	60–90 TPH	₹40 – ₹70 Lakhs
High-Capacity Batch Plant	120–160 TPH	₹80 Lakhs – ₹1.5 Crores+

Top 10 FAQs – Hot Mix Plant:

Q: What’s the difference between batch mix and drum mix plants?
A: Batch mix offers precision and quality control; drum mix is continuous and faster.
Q: Which fuel types can be used in burners?
A: Diesel, LDO, FO, and LPG, depending on the burner type.
Q: Are pollution norms met by Gujarat-made plants?
A: Yes, dust collectors and bag filters ensure compliance with CPCB and NHAI norms.
Q: What type of maintenance is required?
A: Routine checks for burners, drums, motors, and bitumen tanks are recommended.
Q: Is operator training provided?
A: Yes, most manufacturers offer on-site training and operational guidance.
Q: Can it be shifted to different sites?
A: Mobile versions are available with skid-mounted or trailer-type designs.
Q: How much time does it take to install?
A: Typically, 5 to 10 working days depending on the plant size and site readiness.
Q: Does the plant require civil foundation?
A: Stationary plants require RCC foundation; mobile units are plug-and-play.
Q: Are spare parts easily available?
A: Yes, Gujarat manufacturers maintain strong spare supply chains pan-India.
Q: Can we integrate automation or remote monitoring?
A: Yes, SCADA systems and IoT sensors can be added as upgrades.

Conclusion:

A Hot Mix Plant is the backbone of modern road infrastructure, enabling mass production of high-quality asphalt mixes essential for long-lasting roads and highways. Choosing a trusted manufacturer in Gujarat ensures that you get a reliable, high-performing, and cost-efficient plant tailored to your project needs.

Whether you're a government contractor, infrastructure developer, or road construction agency, investing in a hot mix plant from Gujarat guarantees better road quality, faster execution, and long-term profitability.

Contact:-8511101717

Gmail:-mldind11@gmail.com

Website:-https://www.mldindustries.com/

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Hot Mix Plant Manufacturer in Gujarat

Hot Mix Plant Manufacturer in Gujarat

Blogs

Hot Mix Plant Manufacturer in Gujarat

Description:

How It’s Made:

Manufacturing Process:

Steel Structure Fabrication:

Aggregate Feeding Unit Assembly:

Drying Drum Installation:

Burner and Blower Setup:

Bitumen Heating & Storage Tanks:

Mixing Tower & Pug Mill:

Control Panel Integration:

Dust Collection System:

Where It’s Used:

Key Features:

Importance in Road Construction Industry:

Advantages:

High Production Output:

Energy Efficient Burners:

Customizable Plant Design:

Pollution Control Ready:

User-Friendly Operation:

Durable Build Quality:

Fast Installation & Maintenance:

Why Choose a Hot Mix Plant Manufacturer in Gujarat?

Approximate Price Range (India):

Plant Type

Capacity

Price Range (INR)

Top 10 FAQs – Hot Mix Plant:

Q: What’s the difference between batch mix and drum mix plants?

Q: Which fuel types can be used in burners?

Q: Are pollution norms met by Gujarat-made plants?

Q: What type of maintenance is required?

Q: Is operator training provided?

Q: Can it be shifted to different sites?

Q: How much time does it take to install?

Q: Does the plant require civil foundation?

Q: Are spare parts easily available?

Q: Can we integrate automation or remote monitoring?

Conclusion:

please feel free to contact us

E-Mail Address : mldind11@gmail.com

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