Bitumen Sprayer Equipment Supplier in Ahmedabad

Bitumen Sprayer Equipment Supplier in Ahmedabad

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Bitumen Sprayer Equipment Supplier in Ahmedabad

Bitumen Sprayer Equipment Supplier in Ahmedabad - MLD Industries

Bitumen Sprayer Equipment Supplier in Ahmedabad

Introduction — 

MLD Industries supplies durable, calibrated bitumen sprayer equipment for tack coat, prime coat, surface dressing, and maintenance works across Gujarat. Since 2004, our team has supported contractors with sizing, commissioning, operator training, and spares to keep paving schedules on track. Explore specifications and options at MLD Industries.

Types of Bitumen Sprayers

  • Truck-Mounted Bitumen Sprayer — integrated tank, engine-driven pump, burner, and foldable spray bar for national/state highway works.
  • Trolley/Skid-Mounted Sprayer — compact, towable or skid base units suitable for municipal overlays and spot repairs.
  • Emulsion Sprayer — corrosion-resistant plumbing, suitable for rapid-setting/slow-setting emulsions and fog sealing.
  • Hand-Lance Sprayer — flexible hose with spray lance for edges, joints, and areas beyond bar reach.
  • Mini Bitumen Distributor — small capacity machines for patchwork, rural roads, and campus projects where mobility is key.

Key Features & Specifications

  • Tank capacities typically 2,500–10,000 L with high-density insulation and level indicator.
  • Diesel-fired burner with automatic temperature controller and digital display for binder heating.
  • Positive displacement bitumen pump with pressure regulation; flush line for quick cleaning.
  • Full-floating, extendable spray bar (2.4–4.2 m typical) with pneumatic on/off valves and quick shut-off nozzles.
  • Engine-powered hydraulic/gear drive; onboard air compressor for pneumatics and nozzle maintenance.
  • Hand spray lance with heat-traced hose for edges, cul-de-sacs, and difficult geometry.
  • Calibrated tach/speed interface to control application rate (e.g., 0.25–2.0 kg/m² as per job mix).
  • Safety: heat shields, emergency stop, spark arrestor, flame-proof wiring in burner zone, and guarded rotating parts.

Working Principle & Process Flow — Bitumen Sprayer

Aggregates are prepared by the paving crew while the sprayer heats binder to set temperature. The calibrated pump circulates bitumen through a spray bar with uniformly spaced nozzles. Vehicle speed and pump output are synchronized to deliver a precise application rate for tack/prime coats. The operator uses pneumatic controls to start/stop sections, and a hand lance covers kerbs and edges. After use, a flushing cycle clears lines to prevent nozzle blockage. For datasheets and options, visit MLD Industries.

Applications of Bitumen Sprayer Equipment

  • National & state highways: tack coat/prime coat before asphalt overlay; controlled spray improves bond strength and long-term performance.
  • Urban overlays & pothole repairs: precise edging and joint treatment with hand lance enhances durability under frequent braking/turning.
  • Airport taxiways & aprons: uniform application supports high shear and braking areas; temperature control enables night-shift windows.
  • Rural connectivity & PMGSY roads: compact sprayers suit dispersed sites, minimizing logistics and setup delays.
  • Surface dressing & fog seal programs: adjustable nozzles and emulsion compatibility enable seasonal maintenance at scale.

Benefits of Using Calibrated Sprayers

  • Uniform film thickness for superior bond, reducing slippage, ravelling, and premature failures.
  • Lower binder wastage via synchronized speed–flow control and quick shut-off nozzles.
  • Faster cycle times with pneumatic section control and extendable bars for wider coverage.
  • Easier upkeep through flush lines, strainers, and heat-traced hoses reducing downtime.
  • Compliance with MoRTH/IRC specifications and audit-ready records for QA teams.

Supplier Landscape & Selection Tips

Across India, reputable suppliers offer truck-mounted and compact sprayers with PLC-assisted rate control, insulated tanks, and safety-rated burners. Evaluate capacity, spray width, binder compatibility (VG-10/VG-30, emulsions), temperature controls, and after-sales support. Confirm calibration procedures, spares availability, and operator training before procurement.

Maintenance & Safety Checklist

  • Inspect burner, fuel lines, and thermal insulation daily; verify temperature controller and gauges.
  • Clean strainers and nozzles; run circulation and flushing cycles after each shift.
  • Check pump pressure, spray bar alignment, and valve actuation; replace worn seals promptly.
  • Brief crew on PPE, hot binder hazards, lockout–tagout, and fire safety; keep extinguishers serviceable.
  • Record calibrations, temperature logs, and application rates for each job section.

FAQs – Bitumen Sprayer Equipment Supplier in Ahmedabad

1. Which capacities are common for highway jobs? +
Typical tanks range from 2,500 to 10,000 L. Selection depends on daily tonnage, haul distance, and refueling cycles.
2. What spray widths and rates are supported? +
Bars usually cover 2.4–4.2 m with sectional control. Application rates are adjustable (e.g., 0.25–2.0 kg/m²) via synchronized pump and vehicle speed.
3. Can the same sprayer handle emulsions and penetration grades? +
Yes, with compatible seals and plumbing. Heat requirements vary—bitumen needs precise heating; emulsions generally do not require high temperatures.
4. How is calibration performed? +
Flow is checked against a known volume/weight over time at specific pressures and speeds; nozzle output is verified and bar alignment is adjusted for uniformity.
5. What after-sales support is available? +
Installation, operator training, preventive maintenance schedules, and genuine spares are provided. Remote assistance and quick-response visits minimize downtime.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com