Truck Mounted Bitumen Sprayer for Road Construction in India

Truck Mounted Bitumen Sprayer for Road Construction in India

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Truck Mounted Bitumen Sprayer for Road Construction in India

Truck Mounted Bitumen Sprayer for Road Construction in India - MLD Industries

Truck Mounted Bitumen Sprayer for Road Construction in India

Introduction — Bitumen Distributor Trucks

MLD Industries delivers highway-grade truck mounted bitumen sprayers engineered for Indian conditions—ideal for tack coat, prime coat, fog seal, and surface dressing across NHAI, state highways, and city corridors. Our insulated tanks, efficient burners, calibrated spray bars, and operator-friendly controls ensure uniform binder film and minimum wastage. Explore specifications, integration options, and commissioning support on MLD Industries.

Types of Bitumen / Emulsion Sprayers

  • Truck Mounted Sprayer — 4,000–12,000 L; full-width spray bar with pneumatic section control for highways and expressways.
  • Trailer / Trolley Sprayer — compact, towable units for municipal overlays and patch works in tight access zones.
  • Skid Mounted Sprayer — stationary yards and plant-side service; integrates with existing hot mix logistics.
  • Bitumen Emulsion Sprayer — compatible with cationic/anionics; corrosion-resistant wetted parts and quick flushing loop.
  • Hand-Lance Kit — heat-traced hose with fast shut-off for edges, joints, and localized treatments.

Key Features & Specifications

  • Insulated bitumen tank with fast-response diesel burner, auto-ignition, and thermostat for stable viscosity.
  • Positive displacement pump with recirculation, inline filtration, and pressure gauge for reliable, clean flow.
  • Calibrated spray bar 2.4–4.2 m (extendable) with adjustable nozzles to achieve 0.25–1.5 kg/m² application rates.
  • In-cab operator console for burner, pump, and section on/off; optional flowmeter and digital temp display.
  • Flush/cleaning circuit with diesel; quick-clean nozzles minimize downtime after night shifts.
  • Safety interlocks: over-temperature cut-off, guarded hot zones, E-stop, work lights, and lockable fuel compartments.
  • Media compatibility with VG-10/VG-30 bitumen, cutbacks, and emulsions (as configured).

Working Principle — Consistent Binder Film

The sprayer heats and circulates binder to target viscosity, then meters flow to the spray bar. Pneumatic valves open selected sections to match lane width while vehicle speed is synchronized with pump output, maintaining the design application rate for tack/prime and surface dressing. After operation, a diesel flush purges lines and nozzles for a clean shutdown. Selection charts and setup guidance are available at MLD Industries.

Applications

  • Tack Coat between bituminous layers on national/state highways and urban overlays.
  • Prime Coat over WMM/GSB bases to bind and seal before asphalt layers.
  • Surface Dressing / Chip Seal for low-volume rural roads and periodic maintenance.
  • Fog Seal & Edge Sealing on aged pavements to control raveling and moisture ingress.
  • Utility Cut & Patching with hand lance around confined or irregular areas.

Benefits for EPCs & Agencies

  • Uniform coverage improves layer bond and extends pavement life.
  • Fuel-efficient heating and fast recirculation reduce start-up time and costs.
  • Calibrated output with speed-flow coordination minimizes over/under application.
  • High uptime via robust pump, filtration, and quick-clean nozzles.
  • Scalable capacities to suit highways, municipal works, and industrial campuses.

Top Manufacturers & Suppliers in India

Across India, reputable suppliers offer truck-mounted bitumen sprayers with highway-grade components, dependable burners, and nationwide service. Evaluate tank insulation quality, spray-bar design, filtration, and after-sales support. MLD Industries assists with capacity selection, commissioning, training, and preventive maintenance planning aligned with MoRTH/IRC practices.

Maintenance & Safety Tips

  • Inspect and clean nozzles & filters daily; replace worn tips to preserve fan pattern.
  • Verify temperature/viscosity before spraying; pre-heat recirculation loop.
  • Check burner flame, hoses, guards; keep extinguishers and spill kits ready.
  • Follow PPE and lockout/tagout during cleaning; flush with diesel as instructed.
  • Document calibration, section widths, and application rates for QA records.

FAQs – Truck Mounted Bitumen Sprayer

1. What capacity suits highway projects in India? +
6,000–10,000 L truck-mounted sprayers match high-output corridors; 4,000–6,000 L is practical for city overlays and district roads.
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2. Can one machine handle both bitumen and emulsion? +
Yes—with appropriate seals, filters, and a diesel flushing loop. Specify media during ordering to select compatible wetted parts.
3. How do I control the spray rate accurately? +
Coordinate vehicle speed with pump flow and open the correct spray-bar sections/nozzles. Use calibration tables to maintain target kg/m².
4. What safety interlocks are essential? +
Over-temperature shut-off, burner/flame failure lockout, guarded hot zones, E-stop, and pressure relief protect operators and equipment.
5. Do you provide commissioning and training? +
Yes—installation support, operator training, spray-rate calibration, and preventive maintenance planning across India.
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Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com