Truck Mounted Bitumen Sprayer Manufacturer in Gujarat

Truck Mounted Bitumen Sprayer Manufacturer in Gujarat

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Truck Mounted Bitumen Sprayer Manufacturer in Gujarat

Truck Mounted Bitumen Sprayer Manufacturer in Gujarat
Truck Mounted Bitumen Sprayer Manufacturer in Gujarat - MLD Industries

Truck Mounted Bitumen Sprayer Manufacturer in Gujarat

Introduction

MLD Industries is a trusted Truck Mounted Bitumen Sprayer manufacturer in Gujarat, supplying calibrated tack coat and surface dressing solutions for highways, airports, and urban roads. With rugged tanks, efficient heating, and precision spray bars, our systems deliver uniform bitumen/emulsion application that meets MoRTH and IRC practices. Explore configurations on MLD Industries.

Types & Capacities

  • TMBS 4000–6000 L — compact sprayers for municipal works and patch repairs; fast setup and maneuverability.
  • TMBS 8000 L — contractor-grade sprayer for city corridors, overlays, and mid-scale EPC jobs.
  • TMBS 10000–12000 L — highway-class units with wider spray bars and higher transfer rates.
  • Emulsion & Hot Bitumen Ready — compatible with VG-10/VG-30 and cationic emulsions (RS/SS/MS).
  • Chassis Integration — suited for popular 4×2/6×2 truck platforms with PTO or auxiliary engine drive.

Key Features & Specifications

  • Insulated Tank with Digital Temperature Control — efficient diesel burners; quick heat-up and stable holding.
  • Positive Displacement Bitumen Pump — abrasion-resistant, with reversible circulation and priming.
  • Precision Spray Bar — 2.4–4.2 m standard, extendable up to ~6 m; pneumatically controlled nozzles with overlap.
  • Auto/Manual Mode — in-cab PLC/HMI or local panel control; tachometer input to maintain L/m² application rate.
  • Hand Spray Lance & Hose Reel — edges, joints, and patch areas finished neatly without streaks.
  • Auxiliary Systems — diesel tank, air compressor, burner safety interlocks, and level/temperature sensors.

Working Principle & Process Flow — Truck Mounted Bitumen Sprayer

Aggregates are prepared by the paver crew while the sprayer heats and circulates bitumen/emulsion inside an insulated tank. A positive-displacement pump feeds a multi-nozzle spray bar; pneumatic valves open in sequence to create uniform fan overlap. In auto mode, the controller reads vehicle speed and regulates pump output to keep target application (e.g., 0.3–1.2 L/m²). Thermostats and digital indicators maintain safe temperatures. The hand lance covers edges and structures; recirculation prevents nozzle clogging. For selection guidance and data sheets, visit MLD Industries.

Applications

  • Tack coat for DBM/BC overlays; uniform bonding between existing layers and new asphalt.
  • Prime coat on WMM/WBM bases; improved dust binding and penetration using emulsions.
  • Surface dressing and chip sealing; controlled application with calibrated nozzles and bar width.
  • Fog seal & shoulder sealing in maintenance works for extended pavement life.
  • Airport taxiways, industrial parks, and municipal corridors requiring precise L/m² control.

Benefits with MLD Industries

  • Consistent application rate reduces material wastage and enhances layer bonding quality.
  • Rapid heat-up and stable temperature control shorten waiting times and night-shift windows.
  • Heavy-duty build and quality plumbing minimize leakage, clogging, and downtime.
  • Operator-friendly controls with clear diagnostics and safety interlocks.
  • Pan-Gujarat service, commissioning support, and availability of genuine spares.

Maintenance & Safety Tips

Pro Tips

  • Purge spray lines and recirculate after each shift; clean filters and check nozzle patterns weekly.
  • Calibrate application rate (L/m²) against truck speed and pump flow at regular intervals.
  • Inspect burner flame, thermocouples, and insulation; avoid overheating to prevent binder ageing.
  • Use PPE for hot bitumen handling; follow lockout–tagout before burner or pump service.
  • Store emulsions under cover; verify grades (RS/SS/MS) per weather and layer requirements.

FAQs — Truck Mounted Bitumen Sprayer Manufacturer in Gujarat

1. What capacities are available? +
Standard tanks are 4000, 6000, 8000, and 10000–12000 L. Selection depends on project scale, bar width, and haul logistics.
2. Can one sprayer handle both emulsion and hot bitumen? +
Yes. Our systems support cationic emulsions and VG grades with appropriate heating, seals, and cleaning procedures between materials.
3. How is the application rate controlled? +
Auto mode links vehicle speed to pump output; nozzle combinations and bar pressure maintain the target L/m² set on the controller/HMI.
4. What spray bar lengths are offered? +
Standard bars cover 2.4–4.2 m; extendable configurations reach ~6 m with staggered nozzles for overlap and edge accuracy.
5. Do you assist with truck chassis integration? +
We provide chassis fitment guidance, PTO/aux engine options, wiring, and commissioning support to ensure reliable operation and compliance.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
Phone: +91 85111-01717 +91 99135-44455
WhatsApp: Chat on WhatsApp
Email: mldind11@gmail.com
Website: www.mldindustries.com
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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