Bitumen Sprayer Equipment Supplier in Gujarat, India

Bitumen Sprayer Equipment Supplier in Gujarat, India

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Bitumen Sprayer Equipment Supplier in Gujarat, India

Bitumen Sprayer Equipment Supplier in Gujarat, India - MLD Industries

Bitumen Sprayer Equipment Supplier in Gujarat, India

Introduction — 

MLD Industries is a dependable Bitumen Sprayer Equipment Supplier in Gujarat, India, providing robust, fuel-efficient sprayers for tack coat, prime coat, and surface dressing. From compact towable units to truck-mounted sprayers with automated controls, we support road contractors with application-ready systems, operator training, and nationwide service. Explore technical options on our official website, MLD Industries.

Types of Bitumen Sprayer Equipment

  • Truck-Mounted Bitumen Sprayer — integrated tank, burner, pump, and full-width spray bar for highways and large stretches.
  • Towable/Trailer Sprayer — compact chassis with jacketing and hand lance; ideal for city works and patch repairs.
  • Mini/Portable Emulsion Sprayer — lightweight frame for quick mobilization on municipal and PMGSY jobs.
  • Automatic/Pressure-Fed Sprayer — PLC/HMI, temperature & pressure monitoring, and calibrated nozzles for uniform tack coats.
  • Hand Lance Spraying Kit — flexible hose reel with wand for edges, joints, cul-de-sacs, and small areas.

Key Features & Specifications

  • Capacity options typically from 2,500–10,000 L with insulated, thermally jacketed tank and efficient burners.
  • Jacketed bitumen pump with variable flow; pneumatically actuated spray bar and quick-shutoff nozzles.
  • Digital temperature controller, thermocouples, and circulation lines to maintain material viscosity.
  • Foldable spray bar (e.g., 2.4–4.2 m) with individual nozzle control for precise application width.
  • High-accuracy bitumen/emulsion application rate via pressure regulation and in-cab controls.
  • Onboard flushing & cleaning circuit to reduce downtime and improve maintenance hygiene.
  • Safety interlocks, flame supervision, guards, and heat-resistant hoses for reliable field operation.

Working Principle & Process Flow — Bitumen Sprayer

A bitumen sprayer heats and circulates bitumen/emulsion inside a jacketed tank using burners and a gear/rotary pump. Once the temperature and viscosity are within range, the pump pressurizes the spray line and bar. Calibrated nozzles produce a uniform fan pattern at a controlled application rate, while digital controls maintain set temperature and pressure. A hand lance handles edges and patches, and a flushing circuit cleans the system post-operation. For configuration help and datasheets, visit MLD Industries.

Applications of Bitumen Sprayer

  • Prime & tack coat before asphalt layers on highways, expressways, and industrial roads to ensure strong bond and longer pavement life.
  • Surface dressing/chip sealing on rural and municipal roads, improving skid resistance and sealing micro-cracks.
  • Maintenance works: pothole patching, joints, and edges where uniform film thickness is critical.
  • Airport shoulders, service roads, and overlay preparation requiring consistent emulsion/bitumen application.

Benefits for Contractors

  • Uniform application rate and temperature control yield better bonding, reduced stripping, and fewer premature failures.
  • Faster cycle times and foldable spray bars reduce job-site delays and improve daily output.
  • Lower fuel consumption via efficient burner design and insulated tanks, cutting lifetime operating costs.
  • Operator-friendly controls, safety interlocks, and onboard cleaning minimize downtime and rework.
  • Scalable capacities and modular options to match city works, highways, and EPC schedules.

Trusted Supplier Coverage in Gujarat & India

As an established supplier, MLD Industries supports contractors across Gujarat and pan-India with application consulting, commissioning, spares, and training. We help teams choose suitable capacity, spray width, heating method, and control level for consistent results across diverse road programs.

Maintenance & Safety Tips

  • Verify burner flame, pump seals, and nozzle spray pattern daily; replace clogged nozzles promptly.
  • Maintain circulation before & after spraying to avoid localized overheating and line choking.
  • Set target temperatures as per material specs; log readings for QA and site audits.
  • Use PPE and follow lockout–tagout during cleaning; flush lines after each shift.
  • Stock critical spares (nozzles, hoses, filters, burner parts) to prevent extended stoppages.

FAQs – Bitumen Sprayer Equipment Supplier in Gujarat, India

1. Which capacity suits city works vs. highways? +
City & municipal jobs often use 2,500–4,000 L towable or compact truck units. Highways typically prefer 6,000–10,000 L truck-mounted sprayers with wider bars.
2. Can one sprayer handle both bitumen and emulsion? +
Yes—most systems can handle both if temperature control, compatible seals, and proper flushing are ensured between materials.
3. How is application rate controlled? +
By regulating pump pressure, vehicle speed, and nozzle size/spacing. Automated systems use in-cab controls with live pressure/temperature readouts.
4. What after-sales support is included? +
Commissioning, operator training, preventive maintenance guidance, and quick-response service visits with genuine spares support.
5. Do you provide flushing and cleaning provisions? +
Yes—onboard flushing circuits and solvent lines help clean pumps, bars, and hoses to keep nozzles performing consistently across shifts.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com