Best Truck Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Best Truck Mounted Bitumen Sprayer Manufacturer in Ahmedabad

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Best Truck Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Best Truck Mounted Bitumen Sprayer Manufacturer in Ahmedabad - MLD Industries

Best Truck Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Introduction 

MLD Industries is a dependable manufacturer of truck mounted bitumen sprayers in Ahmedabad, delivering precise, uniform bitumen spraying for highways, urban roads, and patch works. Our sprayers are engineered for consistent spray-bar coverage, efficient heating, and easy maintenance—supporting contractors with reliable performance, training, and nation-wide spares. Explore specifications and support at MLD Industries.

Types of Truck Mounted Bitumen Sprayers

  • Standard Pressure Jet Sprayer — mechanical pump drive with calibrated nozzles for routine tack coats and prime coats.
  • Automatic Sensor-Based Sprayer — electronic flow control with speed synchronization for uniform application across varying speeds.
  • Compact City Sprayer — smaller tank capacity for municipal patching and narrow lanes with quick deployment.
  • High-Capacity Highway Sprayer — larger tanks with extended spray bars, foldable wings, and high-output burners for expressway jobs.

Key Features & Specifications

  • Calibrated spray bar with multi-nozzle arrangement and quick shut-off valves for accurate spray width.
  • Positive displacement asphalt pump with variable flow, return line, and digital rate indicator (L/m²).
  • Efficient heating via diesel burners and fully insulated tank for stable viscosity and reduced heat loss.
  • On-board bitumen temperature gauge, hand spray lance with flexible hose, and pneumatic nozzle cleaning.
  • Optional auto-synch system (vehicle speed vs. pump output), GPS job logs, and night-work LED lighting.

Working Principle & Process Flow

Heated bitumen is circulated from the insulated tank through a positive displacement pump to the spray bar. The pump output is set as per target application rate; with auto-synch, the controller matches flow to vehicle speed. Calibrated nozzles atomize the binder to deliver a uniform film. Return lines maintain circulation to prevent local overheating, while temperature controllers ensure the bitumen stays within the recommended range for viscosity and adhesion.

Applications of Truck Mounted Bitumen Sprayer

  • Tack coat between asphalt layers to promote bond strength and prevent slippage under traffic loads.
  • Prime coat over granular base to seal and improve adhesion before bituminous layers in flexible pavements.
  • Surface dressing and maintenance patching for extending pavement life on municipal and industrial roads.
  • Penetration macadam and chip sealing on rural connectors where cost-effective waterproofing is required.

Benefits for Contractors & PWD Projects

  • Uniform application rate ensures better interlayer bond, resulting in durable pavements and reduced rework.
  • Lower fuel and time costs through rapid heating, insulation, and efficient circulation design.
  • Easy operation with intuitive controls, hand lance for edges/patches, and fast nozzle serviceability.
  • Compliance support with job data logging, standard test procedures, and calibration assistance.
  • Rugged build quality optimized for Indian site conditions and round-the-clock usage.

Selection Guide — How to Choose Your Sprayer

Match tank capacity to daily tonnage and refill logistics. For city work and patching, compact units improve maneuverability; for national highways, opt for high-capacity tanks with wider spray bars. Confirm burner rating, insulation thickness, and pump compatibility with your binders (VG grades, polymer-modified). Ask for controller options, job logging, and local service coverage when finalizing the model.

Maintenance & Safety Tips

  • Maintain recommended bitumen temperature; avoid overheating to prevent aging and fume hazards.
  • Clean nozzles after each shift; verify uniform fan pattern and replace worn tips promptly.
  • Inspect hoses, valves, and pump seals; keep a seal kit, gaskets, and burner spares on hand.
  • Calibrate flow vs. vehicle speed periodically; record application rates for audit readiness.
  • Follow PPE, lock-out and hot-material handling procedures; ensure fire extinguishers are accessible.

FAQs – Truck Mounted Bitumen Sprayer

1. What capacity options are available? +
Common tank sizes range from ~2,500 L for city patching to 6,000–10,000 L for highways. Choose based on daily production and refueling access.
2. How is spray rate controlled? +
Via a variable-flow asphalt pump and calibrated nozzles. Auto-synch controllers can match pump output to vehicle speed for consistent L/m².
3. Can the sprayer handle polymer-modified binders? +
Yes, with appropriate pump seals, agitation, and temperature control. Verify compatibility during specification to ensure stable viscosity.
4. Is a hand lance provided for edges and patches? +
A flexible hose with hand lance is provided for edges, joints, and spot repairs where the spray bar cannot reach.
5. What about documentation and training? +
We provide operator training, calibration sheets, preventive maintenance schedules, and safety SOPs for quick onboarding and compliance.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com