Truck Mounted Bitumen Sprayer Manufacturer in India

Truck Mounted Bitumen Sprayer Manufacturer in India

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Truck Mounted Bitumen Sprayer Manufacturer in India

Truck Mounted Bitumen Sprayer Manufacturer in India – MLD Industries

Truck Mounted Bitumen Sprayer Manufacturer in India

MLD Industries designs and manufactures robust truck mounted bitumen sprayers (asphalt distributors) for tack coat, prime coat, surface dressing and chip sealing works. Built for Indian road conditions, our sprayers combine precise spray control, fast heating and operator-first safety—ideal for NHAI, MoRTH and municipal projects across the country. Explore configurations and support on our official website, MLD Industries.

Available Types & Capacities

  • TMBS 2500–3000 L — Compact, city-friendly units for maintenance, patch works and PMGSY roads.
  • TMBS 4000–5000 L — Contractor’s workhorse for highways; balances range, footprint and payload.
  • TMBS 6000–8000 L — Long-haul productivity for large corridors, runways and expressways.
  • Emulsion-ready Build — Compatible with cationic bitumen emulsion (SS/RS/MS) for eco-efficient tack coats.
  • Custom Boom Widths — Folding spray bar with sectional control to match lane widths and site constraints.

Key Features & Specifications

  • Precision Spray System: Pneumatic/gear pump, filtration and multi-nozzle spray bar with 0–6 kg/cm² regulation.
  • Automatic Temperature Control: High-efficiency diesel burner with digital thermoregulation for VG-grade bitumen.
  • Hand Spray Lance: 10–15 m oil-heated hose/lance for edge, patch and narrow-area applications.
  • Insulated Tank: Mineral wool/ceramic insulation with anti-corrosive inner coating for minimal heat loss.
  • Cab Control Console: Speed-linked spray, pressure gauge, valve indicators and emergency shutoff.
  • Cleaning & Flushing: Kerosene/diesel flush loop for quick shutdown; inline strainer to protect nozzles.
  • Safety & Build: Over-temperature cut-out, flame failure device, guards, LED work lamps and sturdy chassis mounts.

Working Principle & Process Flow

Aggregates and base are prepared; the sprayer heats binder to setpoint and maintains viscosity. The speed-linked controller coordinates vehicle speed with pump discharge so that the spray bar lays a uniform application rate (e.g., 0.25–1.5 kg/m²) through calibrated nozzles. Sectional valves let the operator match carriageway width, while a hand lance finishes edges and confined areas. After the pass, the system is flushed and the heating is set to hold for the next cycle.

Applications

  • Tack & Prime Coat: Uniform binder film for overlay bonding and dust binding on WMM/WBM bases.
  • Surface Dressing & Seal Coat: Controlled binder spread ahead of chipping/grit for waterproofing and skid resistance.
  • Runways & Taxiways: Wide, even spray for aviation pavements requiring stable temperature and rate control.
  • Maintenance & Patching: Hand lance work on joints, kerb lines, medians, culverts and utility reinstatement.
  • Rural & PMGSY Roads: Reliable, fuel-efficient sprayers for dispersed work fronts and quick mobilization.

Benefits for Contractors

  • Quality Assurance: Speed-synchronized spray and calibrated nozzles reduce streaking, gaps and over-application.
  • Fuel & Time Savings: Fast heat-up, insulation and optimized burner control minimize fuel use and waiting time.
  • Lower Downtime: Simple plumbing, accessible filters and quick-flush loops keep the bar clean and jobs moving.
  • Operator Safety: Interlocks, guards and controlled access to hot surfaces help prevent accidents on site.
  • Lifecycle Value: Rugged fabrication, serviceable components and nationwide support protect your ROI.

Top Considerations When Choosing a Sprayer

Match tank capacity to daily lane-km targets; ensure your truck chassis GVW can carry the tank + binder + auxiliaries; confirm spray bar width and sectional control fit the typical carriageway; verify temperature controls for both VG bitumen and emulsion; and prioritize service access to strainers, valves and burner components.

Maintenance & Safety Tips

  • Calibrate nozzles, pressure and application rate before each project; replace worn nozzles in sets.
  • Check burner flame sensor, fuel filters and thermocouple; keep the tank vent and level gauge clear.
  • Flush with approved solvent at day end; never leave binder stagnant at high temperatures.
  • Brief crew on PPE, hot binder handling and emergency cut-off; isolate ignition sources during refuelling.
  • Inspect mounts, tyres and brakes routinely; verify lighting and beacons for night work safety.

FAQs – Truck Mounted Bitumen Sprayer

1) Which binders are supported? +
Our sprayers handle VG-10/VG-30 bitumen, cutbacks and cationic emulsions (SS/RS/MS). Use the recommended temperature/pressure range and appropriate flushing solvent after use.
2) What chassis is required? +
Choose a truck with adequate GVW for tank size, fuel, crew and accessories. For 4–6 KL tanks, medium-duty chassis are typical; larger tanks may need higher-GVW platforms—confirm with your OEM and project norms.
3) How is spray rate kept uniform? +
Speed-linked control synchronizes vehicle speed with pump discharge. Pressure regulation, clean filters and calibrated nozzles keep the application rate consistent across the bar width.
4) Can one unit serve both tack and surface dressing? +
Yes. With sectional control and correct nozzle selection, the same unit can execute tack/prime coats and binder application for surface dressing prior to chipping.
5) What documents are supplied? +
Standard: operator manual, calibration sheet, wiring diagram and warranty terms. On request: training, spares list and preventive maintenance schedule.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com