Tractor Mounted Bitumen Sprayer for Asphalt Applications in Gujarat

Tractor Mounted Bitumen Sprayer for Asphalt Applications in Gujarat

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Tractor Mounted Bitumen Sprayer for Asphalt Applications in Gujarat

Hotmix Plant Supplier in Ahmedabad - MLD Industries

Tractor Mounted Bitumen Sprayer for Asphalt Applications in Gujarat

Introduction — 

MLD Industries supplies contractor-grade tractor mounted bitumen sprayers designed for tack coat, prime coat, and surface dressing across Gujarat’s varied projects—from Ahmedabad and Vadodara to Surat, Rajkot, Kutch, and industrial corridors. Each unit integrates an insulated heating tank, calibrated spray bar, and pressure-regulated asphalt pump to deliver uniform film thickness and reliable bonding for durable pavements. Learn more on our official website, MLD Industries.

Configurations & Capacity Options

  • Tank Capacities — approx. 1,500 / 2,000 / 2,500 L insulated tanks for stable towing and heat retention on long hauls.
  • Spray Bar Widths — manual/hydraulic folding up to ~4.2 m with adjustable nozzles for 0.2–2.0 kg/m² application rates.
  • Heating System — diesel burner with automatic temperature control, digital indicators, and safe flame monitoring.
  • Pumping & Circulation — positive displacement asphalt pump with bypass loop for priming, recirculation, and quick flushing.
  • Chassis & Tow — heavy-duty frame suitable for 35–55 HP tractors; robust drawbar, jack, and parking brake for site safety.

Key Features for Gujarat Job Sites

  • Jacketed, mineral-wool insulated tank with heat-resistant lining to minimize temperature losses during highway runs.
  • Calibrated spray bar with quick-clean nozzles, individual cut-offs, and wind-shields for consistent fan pattern in coastal winds.
  • Digital temperature controller maintains setpoint to keep viscosity within MoRTH/IRC guidelines.
  • Hand spray lance with high-temperature hose for edges, culverts, and patch works on urban stretches.
  • Comprehensive safety pack: burner interlocks, spill trays, guarded lines, and heat-proof routing for crew protection.

Working Principle & Process Flow — Bitumen Sprayer

Bitumen is heated to target temperature and recirculated until viscosity stabilizes. Nozzles are aligned for overlap; the operator sets application rate via pressure/flow control. During motion, synchronized pumping ensures uniform film, while the hand lance completes edges and narrow lanes. A flushing cycle clears lines after spraying to prevent coking and downtime. For selection help and charts, visit MLD Industries.

Applications Across Gujarat

  • Tack coat between binder and wearing courses on state highways and expressways.
  • Prime coat over WBM/WMM base layers for municipal/industrial road packages.
  • Surface dressing and maintenance on coastal corridors and desert belts with frequent start-stop operations.
  • Township, SEZ, and estate roads requiring quick mobilization and consistent bond strength.

Contractor Benefits

  • Uniform film thickness that supports long-lasting pavement performance.
  • Fast setup and simple controls reduce crew size and turnaround on dispersed sites.
  • Calibrated delivery minimizes overspray and rework—better cost per kilometer.
  • Low-maintenance layout with standardized spares for higher uptime.
  • Compact footprint suited to congested urban stretches and narrow rural roads.

Buying Guide — Choosing the Right Sprayer

Match tank capacity to daily lane-kilometers and refill logistics. Select spray bar width for carriageway/shoulder conditions. Verify burner capacity, pump output (L/min), and control accuracy relative to your specified application rates. Request calibration charts, safety interlocks, and a hand-lance kit. Ensure service coverage and spare availability across your Gujarat project zones.

Maintenance & Safety Tips

  • Run pre-start checks: fuel, burner ignition, pump priming, nozzle alignment, and pressure setpoint.
  • Maintain recommended temperature range; avoid overheating that can degrade polymer-modified binders.
  • Flush lines post-use; clean strainers/filters to protect pump and nozzles.
  • Inspect hoses, valves, and seals; replace heat-stressed parts as scheduled.
  • Train crew on PPE, hot-material handling, fire safety, and emergency shutdown procedures.

FAQs — Tractor Mounted Bitumen Sprayer (Gujarat)

1. Which binders can be sprayed? +
Viscosity-graded bitumen (VG10/VG30/VG40), select PMB grades (as per nozzle/temperature limits), and emulsions with suitable nozzles. Confirm compatibility before use.
2. What application rates are supported? +
Typically ~0.2–2.0 kg/m² via pressure/flow control and nozzle selection. Calibration charts accompany each machine for field adjustments.
3. What tractor HP is recommended for towing? +
35–55 HP depending on tank capacity, gradients, and site conditions. Review haul route and slopes before finalizing.
4. Is a hand-spray lance standard? +
Yes, a heat-resistant hose and lance are provided for edges, culverts, and patch repairs with independent control.
5. How is temperature controlled? +
An automatic burner with digital controller maintains setpoint; flame safeguards and interlocks protect against overheating and ignition faults.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com