Tractor Mounted Bitumen Sprayer Manufacturer in India

Tractor Mounted Bitumen Sprayer Manufacturer in India

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Tractor Mounted Bitumen Sprayer Manufacturer in India

Tractor Mounted Bitumen Sprayer Manufacturer in India - MLD Industries

Tractor Mounted Bitumen Sprayer Manufacturer in India

Introduction 

MLD Industries is a trusted tractor mounted bitumen sprayer manufacturer in India, supplying reliable tack/prime coat sprayers for highways, PMGSY roads, city overlays, and maintenance crews. Our units deliver uniform bitumen application with calibrated spray bars, diesel burners, and smart controls—helping contractors meet MoRTH/IRC requirements with speed and safety. Explore specifications and guidance on MLD Industries.

Types of Bitumen Sprayers

  • Tractor Mounted Bitumen Sprayer — PTO or engine-driven pump; compact, easy to maneuver for patchwork, village roads, and city stretches.
  • Trolley/Skid Sprayer — towable/placed on platform; flexible deployment for minor works, seal-coat touch-ups, and remote sites.
  • Truck Mounted (Automatic) — higher-capacity insulated tank with automated burn, pressure, and bar height controls for expressways.
  • Mini Hand-Spray Unit — lance-based application for edges, culverts, joints, and repair zones where bar access is limited.
  • Emulsion Sprayer Variant — compatible with bitumen emulsion (RS/SS) for eco-friendlier prime/tack in urban jobs.

Key Features & Specifications

  • Insulated tank with high-efficiency diesel burner for quick heat-up and stable spray temperature.
  • Pressure-circulating spray bar with adjustable nozzles; uniform transverse distribution and overlap.
  • Positive displacement/asphalt pump with variable flow; PTO or auxiliary engine drive options.
  • Thermocouple-based temperature indicator, digital tach/hour meter, and pressure gauge.
  • Hand spray lance with flexible heated hose for edges and patching operations.
  • Double-acting cut-off valves, return lines, and flush system for fast start/stop and easy cleaning.
  • Robust chassis, heat shields, and safety interlocks; compliant with typical MoRTH/IRC practices.

Working Principle & Process Flow — Tractor Sprayer

Hot bitumen/emulsion is heated in an insulated tank using a diesel burner. The pump circulates binder through the spray bar loop to maintain temperature and pressure. Operators set target application rate (e.g., kg/m²) by matching tractor speed, pump flow, and nozzle size; cut-off valves ensure clean start/stop at lane ends. For joints, culverts, and edges, the hand lance provides controlled spot application. PLC/indicator panel assists with temperature and basic diagnostics. For configuration charts and sizing, visit MLD Industries.

Applications of Bitumen Sprayer

  • Tack Coat: Uniform bond between existing surface and new asphalt layer; improves shear resistance and reduces slippage/stripping.
  • Prime Coat: Penetration on granular bases before bituminous layers; binds fines, seals pores, and preps for paving.
  • Surface Dressing/Seal Coat: Chip sealing and fog seal operations for preventive maintenance and skid resistance.
  • Patch Repair & Edges: Hand-lance application at potholes, utility cuts, approaches, culverts, and joints.

Benefits for Contractors

  • Calibrated, even spray pattern reduces binder wastage, rework, and risk of delamination.
  • Fast heat-up and circulation loops minimize waiting time, boosting daily productivity.
  • Compact tractor-mounted format enables access to narrow lanes and quick mobilization.
  • Low maintenance design with standardized spares and easy cleaning/flush systems.
  • Safer operation via heat shields, interlocks, reliable valves, and clear instrumentation.

Top Manufacturers & Suppliers in India

India hosts dependable suppliers for tractor mounted and truck mounted sprayers with nationwide service, commissioning, and training. Typical offerings include insulated tanks, burner automation, adjustable spray bars, and compliant safety features. Evaluate capacity, pump type, nozzle layout, heating rate, and spares support to match project mix and productivity targets.

Maintenance & Safety Tips

  • Inspect burner, fuel lines, and flame sensor daily; clean carbon deposits and check ignition.
  • Calibrate pressure/flow and verify nozzle condition for uniform transverse distribution.
  • Use proper PPE; keep fire extinguishers ready and follow lockout–tagout during service.
  • Flush circuits after use; store with minimal residue to prevent coking and pump wear.
  • Record temperature, pressure, start/stop points, and binder usage for QA documentation.

FAQs – Tractor Mounted Bitumen Sprayer

1. What tank capacities are common for tractor sprayers? +
Popular sizes range from ~1,000 to 3,000 liters depending on job size, crew speed, and refill logistics. Choose based on daily tack/prime targets and site access.
2. Can the same unit spray emulsion and hot bitumen? +
Yes, with appropriate nozzles, temperature control, and flushing procedures. Confirm compatibility of seals and hoses for each binder type.
3. How is spray rate controlled? +
By coordinating tractor speed, pump flow/pressure, and nozzle configuration. Conduct site calibration trials and maintain a spray chart for operators.
4. What after-sales support should I expect? +
Installation/commissioning, operator training, burner/pump maintenance guidance, genuine spares, and periodic audits to keep performance consistent.
5. Are there safety interlocks? +
Standard builds include heat shields, valve cut-offs, return lines, and guarded hot surfaces. Operators should follow PPE and hot-binder handling SOPs.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com