Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat

Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat

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Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat

Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat - MLD Industries

Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat

Introduction —

MLD Industries is a trusted Tractor Mounted Bitumen Sprayer manufacturer in Gujarat, offering robust, fuel-efficient sprayers engineered for prime coat, tack coat, and maintenance works on highways, PMGSY roads, and municipal projects. Since 2004, we’ve supported contractors with design guidance, on-site commissioning, operator training, and genuine spares. Explore specifications and request a quote on our official website, MLD Industries.

Types of Tractor Mounted Bitumen Sprayers

  • TMBS 2.5–3 KL — Compact tank for rural and patchwork jobs; easy towing by 35–45 HP tractors.
  • TMBS 4–6 KL — Popular contractor choice for prime/tack coat on district and urban roads.
  • Hand-Spray Lance Models — Flexible repairs around culverts, edges, and confined areas.
  • Spray Bar Models — Full-width uniform coating with adjustable nozzles and pressure control.
  • Emulsion-Ready Versions — Ideal for bitumen emulsion works with corrosion-resistant internals.

Key Features & Specifications

  • Insulated Tank with mineral wool/rock wool and heat-resistant cladding for temperature retention.
  • Diesel Burner System with automatic ignition and digital temperature controller for safe, quick heating.
  • Positive Displacement Bitumen Pump (hydraulic/engine driven) for steady pressure and flow.
  • Precision Spray Bar 2.4–4.2 m with pneumatic or manual on/off sections and anti-drip brass nozzles.
  • Twin Line Filters & return line for clean circulation; easy maintenance and long pump life.
  • Hand Lance with 10–15 m Hose for edges, joints, and repair patches.
  • Safety & Controls — pressure gauge, temp indicator, overflow protection, and emergency shutoff.
  • Drive Compatibility — suitable for common tractor drawbar mounts with mechanical jack stand.

Working Principle & Process Flow — Tractor Mounted Sprayers

Aggregates are laid and compacted; the sprayer heats VG-grade bitumen or emulsion to the set temperature using a diesel burner. The insulated tank minimizes heat loss, while the positive displacement pump circulates binder through filters. Pressure-regulated flow reaches the spray bar, where calibrated nozzles deliver uniform fan patterns across the road width. Operators can switch sections for partial width or use the hand lance for spot treatment. PLC/thermostat controls (model-dependent) maintain temperature and monitor burner status. The result is a consistent, economical prime/tack coat that improves bond strength and pavement life. For model-wise datasheets, visit MLD Industries.

Applications of Tractor Mounted Bitumen Sprayers

  • Prime Coat on granular bases (WBM/WMM) for highways, rural roads, and estate roads.
  • Tack Coat between asphalt layers to enhance bond and reduce slippage and delamination.
  • Maintenance & Patch Repairs around utility cuts, potholes, and edge failures.
  • Small to Mid-Scale Projects where mobility, fast setup, and cost efficiency are critical.

Benefits for Contractors

  • Uniform Spray Quality with calibrated nozzles and stable pressure reduces binder waste.
  • Lower Operating Cost via efficient heating, insulation, and easy access to standard spares.
  • High Uptime — rugged chassis, reliable pump, and simple controls shorten learning curves.
  • Flexible Deployment — trailer-type mobility and quick coupling suit dispersed work fronts.

Top Manufacturers & Suppliers in India

India hosts proven suppliers of tractor mounted bitumen sprayers with options in capacity, spray width, and burner control. Typical offerings include insulated tanks, diesel burners, precision spray bars, and hand lances, along with nationwide service, commissioning assistance, and operator training to meet MoRTH/IRC practices and site safety requirements.

Maintenance & Safety Tips

  • Check burner, fuel lines, and flame sensor before each shift; clean soot from combustion chamber periodically.
  • Flush pump and lines after use (as per binder/emulsion), and clean inline filters to maintain steady pressure.
  • Verify nozzle patterns weekly; replace worn or clogged nozzles for uniform spray quality.
  • Monitor tank insulation, thermometer/thermostat accuracy, and pressure gauge function.
  • Train crew on PPE, hot binder handling, fire extinguisher use, and emergency shutdown procedures.

FAQs – Tractor Mounted Bitumen Sprayer Manufacturer in Gujarat

1. Which capacities are available for tractor mounted sprayers? +
Popular capacities range from ~2.5 KL to 6 KL. Selection depends on project scale, spray width, and daily tonnage targets.
2. Can the sprayer handle both bitumen and emulsion? +
Yes, models can be configured for VG-grade bitumen or for emulsions with compatible seals, filters, and cleaning procedures.
3. How is uniformity of spray ensured? +
Calibrated brass nozzles, regulated pump pressure, and sectional control on the spray bar deliver consistent application rates across the width.
4. What tractor rating is recommended? +
For 2.5–3 KL units, 35–45 HP tractors are typically adequate; higher capacities may require more towing power. Verify with gradient and site conditions.
5. Do you provide commissioning and training? +
Yes. We assist with installation, calibration, first-run checks, and operator training to ensure safe, efficient spraying from day one.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com