Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad

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Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad
Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad - MLD Industries

Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad

Introduction 

MLD Industries is a trusted Tractor Mounted Bitumen Sprayer manufacturer in Ahmedabad, delivering rugged, fuel-efficient tack/prime coat sprayers engineered for highways, rural roads, and city overlays. Since 2004, our team supports design, commissioning, operator training, and genuine spares. Explore specifications, photos, and manuals on our official site MLD Industries.

Types of Tractor Mounted Bitumen Sprayers

  • Standard Tack Coat Sprayer (TMBS) — 2,000–3,000 L tanks for routine tack/prime operations with calibrated spray bars.
  • Compact Municipal Sprayer — 600–1,200 L for patch works, lane repairs, and narrow urban corridors.
  • High-Capacity Sprayer — 4,000–6,000 L tanks with wider bars for expressways and airports where productivity is critical.
  • Emulsion-Ready Sprayer — Dedicated circulation and temperature control for bitumen emulsion applications.
  • Addon/Retrofit Kits — PTO-driven pump sets, burners, and spray bars to upgrade existing tanks and trailers.

Key Features & Specifications

  • Heavy-gauge insulated tank with automatic burner for quick, uniform heating and reduced fuel use.
  • Positive displacement asphalt pump with variable flow; PTO or engine-driven options available.
  • Foldable spray bar (2.4–4.2 m) with pressure-fed atomizing nozzles, hand spray lance, and cut-off valves.
  • Digital temperature controller, line pressure gauge, and flow regulation for consistent spray rates (0.25–1.5 kg/m²).
  • Full circulation & flushing loop to prevent nozzle choking; diesel-assisted cleaning ports.
  • Road-legal lighting, fenders, and safety guards; anti-skid platforms and insulated hose routing.
  • Corrosion-resistant paint system; standardized seals and bearings for easy maintenance.

Working Principle & Process Flow — TMBS

Bitumen or emulsion is charged into an insulated tank and brought to the required viscosity using a diesel burner and temperature controller. The PTO/engine drives a rotary/asphalt pump that circulates material through a heating jacket and manifold. Calibrated nozzles on the foldable spray bar deliver a uniform film at set pressure while baffles minimize slosh. A hand lance allows edging and patchwork. Post-spray, the flushing loop and diesel purge clear lines and nozzles for the next shift. For detailed P&ID and capacity charts, visit MLD Industries.

Applications of Tractor Mounted Bitumen Sprayers

  • Tack Coat prior to DBM/BC layers to improve bond strength and prevent slippage under traffic loads.
  • Prime Coat on granular bases (WMM/WBM) to stabilize fines and enhance waterproofing before overlay.
  • Pavement Patching & Edge Repairs with hand lance in urban lanes, shoulders, and culvert approaches.
  • Seal Coat/Surface Dressing for rural roads and maintenance programs using emulsion or hot bitumen.

Benefits for Contractors & Municipal Bodies

  • Uniform film thickness improves interlayer bond and extends pavement life; fewer failures and rework.
  • Fuel-efficient heating and optimized circulation reduce operating costs per m².
  • Quick deployment with tractor PTO; easy maneuverability in congested corridors and hilly terrain.
  • Low maintenance with standardized spares and simple daily checks, minimizing downtime.
  • Flexible operation—switch between spray bar and hand lance for edges, joints, and patchwork.

Top Use Cases in India

Our tractor mounted bitumen sprayers are deployed across state highways, PMGSY rural roads, municipal overlays, industrial park internal roads, and airport service areas. Nationwide users rely on consistent spray rates, quick heat-up, and ready spare support to meet MoRTH/IRC practices and tight night-shift windows.

Maintenance & Safety Tips

  • Inspect burner, tank insulation, and temperature sensors before every shift; avoid overheating bitumen.
  • Check nozzle pattern and pressure; clean strainers and use the flushing loop after each operation.
  • Grease PTO shafts, pump couplings, and hinges weekly; monitor seal and hose conditions.
  • Train operators on PPE, hot material handling, fire safety, and emergency shut-off routines.
  • Store bitumen/emulsion per supplier guidance; record temperatures, spray rates, and area covered.

FAQs – Tractor Mounted Bitumen Sprayer Manufacturer in Ahmedabad

1. What tank capacities are available? +
We offer 600 L to 6,000 L standard models. Selection depends on project scale, spray width, and tractor HP.
2. Can the sprayer handle both hot bitumen and emulsion? +
Yes. Hot bitumen models include efficient heating and circulation. Emulsion-ready variants optimize temperature and reduce shear to protect emulsion stability.
3. What is the recommended tractor power? +
Typically 45–60 HP for 2,000–3,000 L units; higher capacities may require 65+ HP. Confirm with your gradient and site conditions.
4. How is spray rate controlled and calibrated? +
Through pump speed/flow control, line pressure, and nozzle selection. We provide calibration charts and on-site training for target kg/m².
5. Do you provide commissioning and spares support? +
Yes—installation, operator training, and genuine spares are available pan-India with quick response SLAs.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
Phone: +91 85111-01717 +91 99135-44455
WhatsApp: Chat on WhatsApp
Email: mldind11@gmail.com
Website: www.mldindustries.com
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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