Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad

Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad

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Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad

Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad - MLD Industries

Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad

Introduction — 

As a dependable Tractor Mounted Bitumen Sprayer supplier in Ahmedabad, MLD Industries provides rugged, fuel-efficient tack/prime coat sprayers for highways, rural roads, and urban overlays. Since 2004, our team has supported sizing, delivery, commissioning, operator training, and genuine spares to keep projects on schedule. Explore models and technical guides at MLD Industries.

Types of Tractor Mounted Bitumen Sprayers We Supply

  • Standard Tack Coat Sprayer — 2,000–3,000 L insulated tanks with calibrated spray bars for MoRTH-compliant bonding.
  • Compact Municipal Sprayer — 600–1,200 L units for patchworks, culverts, and narrow urban corridors.
  • High-Capacity Sprayer — 4,000–6,000 L with extended bars for expressways, night-shifts, and airport jobs.
  • Emulsion-Ready Variant — circulation & temperature control tuned for bitumen emulsion stability.
  • PTO Retrofit Kits — upgrade existing tanks with pump, burner, manifold, and foldable bar assemblies.

Key Features & Specifications

  • Heavy-gauge insulated tank; quick heat-up diesel burner with digital temperature controller.
  • PTO/engine-driven asphalt pump with variable flow; pressure gauge and bypass loop.
  • Foldable spray bar (≈2.4–4.2 m) with atomizing nozzles, cut-off valves, and a hand spray lance.
  • Consistent spray rate control (≈0.25–1.5 kg/m²) through flow + pressure calibration and nozzle selection.
  • Full circulation & flushing loop; diesel purge ports to prevent nozzle choking.
  • Road-legal lights, safety guards, anti-skid platforms, and insulated hose routing.
  • Corrosion-resistant coating; standardized seals, bearings, and hoses for easy maintenance.

Working Principle & Process Flow

Bitumen/emulsion is heated to target viscosity inside an insulated tank via a controlled diesel burner. The PTO/engine drives a positive-displacement pump that circulates media through a heated manifold to the spray bar. Calibrated nozzles lay a uniform film at set pressure, while a hand lance handles edges and patches. After operations, a flushing loop with diesel purges lines to minimize residue and downtime. For P&ID and calibration charts, visit MLD Industries.

Applications of Tractor Mounted Bitumen Sprayers

  • Tack Coat before DBM/BC layers to ensure interlayer bonding and reduce slippage.
  • Prime Coat over WMM/WBM bases to stabilize fines and improve waterproofing.
  • Edge & Patch Repairs with the hand lance for shoulders, culvert approaches, and joints.
  • Seal Coat/Surface Dressing for rural and municipal maintenance programs.

Benefits When You Source from MLD Industries

  • Uniform film thickness and reliable bonding — fewer failures, less rework, longer pavement life.
  • Lower running cost via efficient heating, insulation, and optimized circulation.
  • Quick deployment and maneuverability with tractor PTO for congested or hilly sites.
  • Pan-India supply, commissioning, training, and fast spares turnaround.
  • Flexible bars and hand lances cover edges, joints, and patchwork without separate gear.

Use Cases Across India

Supplied sprayers operate on state highways, PMGSY rural networks, municipal overlays, industrial park roads, and airport service areas. Contractors value stable spray rates, fast heat-up, and ready spares that align with MoRTH/IRC practices and tight night-shift windows.

Maintenance & Safety Tips

  • Check burner, insulation, gauges, and temperature sensors before each shift.
  • Verify pressure and nozzle patterns; clean strainers and use the purge loop post-spray.
  • Grease PTO shafts, couplings, hinges weekly; inspect seals and hoses for wear.
  • Train crews on PPE, fire safety, lockout-tagout, and emergency shut-off.
  • Record temperatures, spray rates, and coverage; store bitumen/emulsion per vendor guidelines.

FAQs – Tractor Mounted Bitumen Sprayer Supplier in Ahmedabad

1. Which capacities are readily available? +
Standard supply covers 600 L to 6,000 L. We guide selection based on target spray width, daily tonnage, and tractor HP.
2. Do you supply emulsion-compatible sprayers? +
Yes. Emulsion-ready variants feature optimized circulation and temperature control to maintain emulsion stability.
3. What tractor power is recommended? +
45–60 HP suits 2,000–3,000 L units; higher capacities often need 65+ HP. Terrain and gradients may affect sizing.
4. How is spray rate calibrated on site? +
Through pump flow, line pressure, and nozzle orifice selection. We provide calibration charts and on-site demonstration to hit target kg/m².
5. What support is included after delivery? +
Commissioning, operator training, and genuine spare parts with quick-response assistance are available pan-India.

Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Company: MLD Industries
WhatsApp: Chat on WhatsApp
Address: 82, Nandanvan Industrial Park 1, Near Rudra Industrial Park, Bakrol Dhamatvan Road, Bakrol (Bujarang), Ahmedabad - 382433, Gujarat, India.

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E-Mail Address : mldind11@gmail.com