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Hot Mix Plant Manufacturer in Gujarat
Hot Mix Plant Manufacturer in Gujarat
Description:
A Hot Mix Plant, also known as an Asphalt Mixing Plant, is an industrial setup designed to produce asphalt concrete by combining aggregates, sand, filler, and bitumen at controlled temperatures. It plays a vital role in road construction, highway infrastructure, and airport runway development.
Leading manufacturers in Gujarat fabricate stationary, mobile, and portable hot mix plants in various capacities, known for precision mixing, environmental compliance, and fuel efficiency.
How It’s Made:
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Main Frame & Chassis:
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Built using heavy-duty steel structures, shot-blasted and painted for long-term rust resistance.
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Cold Aggregate Feeder Bins:
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Aggregates are stored in separate bins and fed via variable-speed conveyors for proportional mixing.
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Drying Drum & Burner Assembly:
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Aggregates pass through a rotating drying drum fitted with oil/gas/diesel burners to remove moisture and heat materials uniformly.
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Dust Collection System:
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Vibrating Screen & Hot Bins:
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Heated aggregates are screened and segregated into hot bins based on size before mixing.
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Mixing Unit (Pugmill or Batch Mixer):
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Blends heated aggregates with bitumen and fillers, ensuring homogeneous asphalt mix.
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Control Panel & Automation:
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Fully automated PLC-based panels control batching, temperature, burner operation, and flow adjustments.
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Bitumen Tanks & Filler Silos:
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Bitumen is stored in insulated tanks with heating coils, while mineral fillers are dosed through screw conveyors.
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Where It’s Used:
City Road Resurfacing & Maintenance
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Airport Runway Construction
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Urban Development Projects
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Industrial Estate Roadways & Factory Pavements
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Bridges & Flyover Deck Surfacing
Key Features:
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Plant Capacities: 40 TPH to 200 TPH
Temperature Range: Up to 160°C (adjustable)
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Pollution Control: Wet scrubber or bag house filter
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Fuel Options: Diesel / Furnace Oil / LPG / Natural Gas
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Digital Controls: Load cell-based weighing for bitumen and aggregates
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Optional Add-ons: RAP (Recycled Asphalt), Fiber Dosing, Storage Silos
Importance:
Hot Mix Plants are essential for producing quality asphalt needed in all-weather, durable, and high-speed road surfaces. With urbanization and expressway demand growing, they enable faster project execution with assured material quality.
Advantages:
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High Mixing Accuracy – Ensures Quality Pavements
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Rapid Output – Ideal for Tight Project Timelines
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Eco-Friendly Designs – Dust Collection & Emission Control
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Fuel-Efficient Burners & Insulated Bitumen Systems
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Modular Design for Quick Installation & Shifting
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Suitable for Both Government and Private Infrastructure Works
Supports Use of Reclaimed Asphalt Pavement (RAP)
Significance in Infrastructure:
In Gujarat's rapidly expanding infrastructure sector, hot mix plants are the cornerstone of quality road development. From expressways to urban roads, these plants enable sustainable, cost-efficient, and time-bound execution of projects, meeting NHAI and PMGSY standards.
Indicative Price Range (India):
| Plant Capacity | Type | Approx Price (INR) |
|---|---|---|
| 40–60 TPH | Drum Mix | ₹22 – ₹30 Lakhs |
| 80–100 TPH | Drum/Batch | ₹32 – ₹55 Lakhs |
| 120–150 TPH | Batch Mix | ₹65 Lakhs – ₹95 Lakhs |
| 160+ TPH |
Q1. What is the difference between batch type and drum type hot mix plants?
A: Batch plants mix in precise batches for high-grade asphalt. Drum mix plants offer continuous production and are simpler for standard road works.
Q2. Can bitumen tanks be integrated or separate?
A: Both options are available. Many setups have integrated tanks with coil heating or external tank modules.
Q3. Are pollution control units mandatory?
A: Yes, for compliance with CPCB & GPCB norms, hot mix plants must include dust collectors and smoke arresters.
Q4. Is automation available in Indian-manufactured plants?
A: Absolutely. Most Gujarat-based manufacturers offer fully automatic PLC control panels with remote monitoring options.
Q5. How is plant capacity determined?
A: Capacity is based on TPH (Tons Per Hour) production of hot mix asphalt and project requirements.
Conclusion:
Hot Mix Plants manufactured in Gujarat are technically advanced, rugged, and cost-effective. With evolving infrastructure needs, Indian manufacturers offer high-performance asphalt plants that deliver precision, speed, and sustainability, backed by local service and spare support. Whether for rural roads or expressways, hot mix plants form the backbone of modern road building in India.
Gmail:-mldind11@gmail.com
Website:-https://www.mldindustries.com/
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